Bulk CMT Production in Bulgaria
Modak Ltd. delivers industrial garment manufacturing in Bulgaria, structured for bulk output, consistent quality, and predictable delivery for brands, uniform programs, and sourcing agencies.
capacity at a glance
• 3 independent production brigades
• 25–27 skilled sewing operators per brigade
• 60,000–80,000 pcs/month in-house (depending on complexity)
• Scalable output via long-term partner subcontractors (up to double)
Product scope and specializations
Modak supports bulk production of:
- Men’s and women’s upper and lower garments
- Casual, sportswear, and leisurewear (including pajamas and nightwear)
- Kidswear, produced mainly from organic cotton fabrics
- Public tender uniforms (army & police) for European clients
CMT services
We provide Cut–Make–Trim (CMT) manufacturing with production steps organized for repeatability and control:
- Cutting (as per project scope and documentation)
- Sewing / assembly (knit and lightweight woven)
- Trimming and finishing
- Ironing / pressing
- Packaging and carton packing to client instructions
CMT + sourcing support (OMT / Full Package)
If required, Modak can support clients by organizing and sourcing fabrics, trims, and accessories through our established supplier network. This helps streamline lead times and coordination, while keeping materials aligned with client specifications and approvals.
Machinery & equipment
Modak’s production is equipped for reliable bulk manufacturing of knit and lightweight woven garments, including:
- Single-needle lockstitch machines
- Overlock / safety stitch machines
- Coverstitch machines
- Flatlock machines (for base layers, activewear, underwear and technical seams)
- Buttonhole & button sewing machines
- Bartack / reinforcement machines
- Elastic attaching equipment (for bodywear programs)
- Automated emblem/badge application equipment (for uniform programs)
- Pressing / ironing equipment
- Cutting and spreading equipment (as required by project scope)
Machinery allocation is organized per brigade to ensure stable throughput and consistent workmanship.
Production capacity and planning
Our production is structured to support bulk and repeat programs with clear scheduling.
- Monthly in-house capacity: 60,000–80,000 pcs, depending on complexity
- Daily output range: 2,000–4,000 garments/day, depending on style and operation content
- Production structure: 3 brigades enabling line allocation and schedule stability
Complexity note:
Output varies based on fabric type, operation count, sewing difficulty, and required finishing/packing.
Scalable capacity under controlled execution
For large-volume or time-critical programs, Modak can expand output through long-term partner subcontractors, allowing production to scale up to approximately double.
How we control scalability
- Unified technical documentation and approvals
- Centralized production planning and timeline control
- Defined QC checkpoints and reporting
- Final inspection before shipment under Modak coordination
This model supports tender projects while maintaining consistency, transparency, and delivery control.
Quality control at scale
Quality is managed through documented procedures and checkpoints:
- Incoming materials check (fabric, trims, labels)
- Inline QC during sewing and assembly
- Measurement and workmanship checks per client specification
- Final inspection before packing and shipment
- Corrective actions and rework control (when required)
NDA: Available upon request.
Packing and logistics readiness
We support structured packing and labeling requirements, including:
- Individual polybagging (if specified)
- Size stickers / carton labels
- Barcode label application (client-provided format)
- Program-based packing and split shipments by destination (when required)
- Carton packing and shipment preparation
Packing instructions are confirmed during RFQ and production planning.
Value-added services (outsourced locally via trusted partners)
To support complete project execution, Modak can arrange the following services through local partner specialists, under unified documentation and quality requirements:
- Embroidery (when not executed in-house)
- Printing (screen / transfer / DTG as required)
- Garment washing (enzyme / softener / wash effects, as specified)
- Heat transfer & reflective applications (logos, badges, safety elements)
- Special trims & attachments (patches, Velcro systems, reinforcement elements)
- Laser cutting / perforation (where applicable)
Availability depends on project requirements; feasibility and lead times are confirmed during RFQ and sampling.
Typical lead times
Lead times depend on style complexity, materials readiness, and capacity allocation.
MOQ
typically 500 pcs per style / color
Pricing approach
Prices are quoted per project and are volume-dependent, based on operation content, fabric type, trims, packing requirements, and delivery schedule. Final pricing is confirmed after reviewing the tech pack and quantities.
To receive a quotation within 24–48 hours, please provide:
- Tech pack
- Bill of materials (if available)
- Size range / grading
- Target quantities per style and color
- Delivery schedule and destinations
- Packing and labeling requirements (if any)